멜트블로운 필터 카트리지
바닷물의 광산 공장 담수화
지역: 칠레
아타카마 사막에서 운영되는 이 채광 회사는 두 개의 노천 구리 광산을 관리합니다. 현재 세계에서 가장 많이 생산되는 구 리 광산입니다. 상당한 양의 물이 필요한 작업에서 담수화는 종종 바닷물을 사용 가능한 액체로 바꾸는 데 사용됩니다. 이 조직은 계속해서 해당 분야에서 탁월하며 고객에게 양질의 광물 자원을 제공합니다.
이번에는 광산 공장의 필터 요소를 교체해야 하는 문제에 직면했습니다. 수자원 관리를 최적화하고 경제적 비용을 절약하 기 위해 물 생산을 보장하면서 서비스 수명을 연장할 수 있습니다. 필터 요소를 선택하려면 가장 적합한 요소를 선택하는 것에 대해 더 많이 생각해야 합니다.
도전
프로젝트의 불안정한 입구 수질
(수질이 양호할 때 필터 카트리지의 수명은 50~70일이지만 나쁠 때는 30일 정도입니다.)
평균 생산 용수 용량: 11500m³/h
고객은 고성능의 비용 친화적인 카트리지 필터 공급업체를 찾고 싶어합니다. 이 프로젝트에는 총 26개의 필터가 있으며 각 필터는 300개의 필터 요소와 일치해야 하며 모두 교체해야 합니다.
교체된 필터 카트리지는 생산수에 직접 적용해야 하므로 긴 수명을 가진 고품질 필터 카트리지 제품이 필요합니다.
해결책
이 프로젝트에 대해 자세히 알아보기 위해 Brother Filtration 영업팀은 최종 고객과의 온라인 회의를 계획했습니다.
우리는 필터 공정 설계부터 유입수 품질, 필터 매체 구성 요소, 최대 작동 압력 및 최대 작동 온도에 이르기까지 모든 것을 무시하지 않습니다.
모든 것을 고려한 후 우리는 50인치 멜 트블로운 필터 카트리지 (5um, 222fin) 의 사용을 권장했고 2016년 이 프로젝트의 테스트를 위해 1800개의 샘플 카트리지를 제공했습니다.
새로운 필터 카트리지는 불순물과 오염 물질을 효과적으로 걸러내는 동시에 물이 통과하도록 설계되어 물이 요구되는 품 질 기준을 충족하도록 합니다.
고객은 결국 우리 카트리지의 성능에 매우 만족했습니다. 이 카트리지는 느슨하게 맞지만 50-70일의 사용 수명(이전보다 25% 더 길어짐)을 제공할 수 있으며 생산 용수는 고품질로 유지됩니다.
고품질 멜트블로운 필터 카트리지에 투자하고 정기적인 교체를 보장함으로써 광산 플랜트는 담수화 시스템이 효율적으로 작동하고 물 요구 사항을 충족할 수 있습니다.
우리가 이러한 문제를 완벽하게 해결할 수 있는 이유는 린 제조 능력과 포괄적인 서비스가 고객에게 최적의 솔루션을 제공 하고 전반적인 생산 효율성을 향상시킬 수 있기 때문입니다.
저희에게 연락하십시오. 산업용 여과 문제를 해결할 때 절대 실망하지 마십시오. 무료 견적 및 프로젝트 검토를 위해 CAD 파일을 업로드하면 다음 프로젝트에 동일한 제조 품질이 적용됩니다.
The ocean occupies most of our planet, and desalination has been used more and more widely over the past 20 years. By using reverse osmosis systems, we help desalination plants to do their job and further help more plants to solve the problem of water shortage.
Every chemical plant is inseparable from industrial water filtration systems. Whether it is the purification and filtration of raw materials and final products or the treatment of industrial wastewater and unwanted chemicals generated during the production process, industrial filtration is a top priority.
Most petrochemical industry products are stored in large containers, such as diesel, gasoline, and fuel oil. This type of storage is highly likely to lead to impurities in the products and affect the product quality. Our mission is to offer efficient and reliable filtration systems for the petrochemical industry so that purification is not a big challenge.
The extremely rapid growth of the pharmaceutical industry has created a greater demand for industrial filtration. Whether it’s upstream cell fermentation, purification, or filtration, we can provide the solution. In addition, We are committed to filtration and separation, protecting the reliability and safety of production equipment.
The food and beverage industry is closely related to the daily life and health of each of us. Therefore, we must meet higher standards to filter these products. As your experts, we help you improve product quality, reduce production costs, and safeguard everyone’s health.
Nature itself has the ability to treat wastewater. But with the huge increase in human production and living activities, it can no longer handle such large amounts of wastewater. We, as industrial treatment producers, help nature to share the burden of wastewater treatment.
Industrial wastewater from mining activities contains high volumes of heavy metals, particulates, and residual chemicals. Wastewater must be purified and filtered in order not to pollute our water resources. We help your plant meet wastewater discharge standards.
In order to extract oil more efficiently and conveniently, large amounts of water must be injected underground to ensure water pressure. And since precious water resources are limited, our technology allows wastewater to be purified so that it can be reused.
When it comes to marine filtration, the first scene that appears in people’s is usually the sea or seawater. But marine filtration is more than seawater. A crucial resource on this planet is seawater. Large amounts of seawater are needed to generate fresh water for drinking and irrigation in locations with a lack of fresh water, just as ships sailing on the ocean need a lot of it for ballast water to keep the ship balanced. Marine filtration is not only about the seawater, but also the transported seawater. The ballast water is a kind of transportation of water. The cargo ships load the seawater from one place and discharge it at another port. The seawater traveled with the cargo ship in ballast tanks. This is the point many people will be indifferent about, the filtration before the discharge of the ballast water. People are familiar that we can not drink seawater directly, because it contains large quantities of salt and contaminants. But why do we need filtration for ballast water? it is just the seawater discharge into seawater. With the development of the environmental protection concept and the perfection of the law, we are constrained to filter the ballast…
The science and practice of extracting metals or metal compounds from minerals and transforming them into metallic materials with specific qualities using a variety of processing techniques is known as metallurgy. With the development of technology and the metallurgy industry, the filtration market in this area grows quickly annually. The need for filtration is increasing and the filter equipment is also developing. In the metallurgy industry, the rolling mill coolant and lubricate system need a filtration system. Equipment coolant and lubricating oil need to be filtered to remove contaminants and accomplish recycling in the metallurgical process in order to save input costs. Filtration can help to extend equipment service life and help equipment stay at optimum level. Based on their different filtration needs and characteristic, they have respective suitable filtration elements. For the rolling mill coolant system, continuous filtration is crucial, so the automative self-cleaning filter is a great choice for this system. When it comes to the hydraulic and lubricating system, the most important point is to remove the tiny metal debris and other impurities generated due to thermalization. Depth filter cartridge can be the best choice for this operation, which can effectively eliminate the undesired micro impurities. Brother Filtration,…
The Paper industry has a centuries-old history, our ancients used the traditional way to produce paper, and now we use advanced technology to produce more delicate and high-quality paper for all kinds of uses. The tissue, the printing, publication, and the packaging, all need paper. Behind the pliable and smooth surface of a piece of paper, there are many procedures that need filtration. The starch slurry, which is the primeval form of the paper requiring filtration to improve the quality and eliminate the undissolved starch particles. The exquisite coated paper, you often find in magazines or the first few pages of a book, is processed by the coating technology. The coating paints also need to be filtered. According to the viscosity level, there are different types of filters suitable for low-viscosity and high-viscosity liquids. Water is the basic and key resource for many industries, pulp & paper is no exception. Using a filtration system to filter lakes or rivers’ water is a cost-effective way to do water resources management. Additionally, wastewater can be reused and lawful discharged after filtration. Filtration plays an important role in the pulp & paper industry, infiltration for this field, automative self-cleaning filter is the most…