클라이언트는 수처리, 폐수 처리 및 다양한 화학 반응의 촉매제로 일반적으로 사용되는 화합물인 염화제이철 생산을 전문 으로 하는 오만에 있는 회사였습니다.
염화 제이철의 생산 공정에서 최종 제품의 일관성과 품질을 보장하기 위해 생산 공정에서 불순물과 오염 물질을 제거하기 위해 여과 시스템(FRP 필터 하우징과 같은)이 필요합니다. 생산 공정의 핵심 단계 중 하나는 불순물을 제거하고 최종 제품 의 순도를 보장하는 여과입니다.
최근 회사는 생산하는 제품의 품질이 다소 고르지 않고 제품의 순도가 크게 떨어지는 것을 발견했습니다. 다양한 검사를 거 친 후 문제가 필터 시스템에 있을 수 있다는 사실을 발견했고 고객이 우리를 찾아온 이유입니다.
여과 시스템에 대한 고객 요구 사항은 까다로울 수 있습니다. 이 특정 사례에서 원하는 솔루션은 20m³/h의 최대 유량과 1.5bar의 압력을 보장하면서 순도 40% W/W의 염화제이철을 여과해야 했습니다. 고객 제품의 안전을 보장하기 위해 여 과 장비를 선택할 때 각별한 주의가 필요했습니다.
고객은 중단 없이 지속적으로 작동할 수 있는 여과 시스템을 요청했습니다. 중단 시간이 있으면 생산량이 지연되고 감소할 수 있기 때문입니다. 또한 클라이언트는 작업을 위한 전담 인력이 없었기 때문에 사용자 친화적이고 쉽게 유지 관리할 수 있는 여과 시스템이 필요했습니다.
선도적인 여과 솔루션 제공업체인 Brother Filtration은 클라이언트의 염화 제이철 공정에 싱글 핸들 MAX-A 필터 카트리 지가 있는 FRP 필터 하우징의 사용을 권장했습니다. FRP 필터 하우징은 단일 핸들 MAX-A 필터 카트리지를 포함하여 다양 한 필터 카트리지를 수용하도록 설계되었습니다.
MAX-A 필터 카트리지는 고품질 폴리프로필렌 재질로 제작되었으며 염화제이철 유체에서 불순물과 오염 물질을 효과적으 로 제거하도록 설계되었습니다. 싱글 핸들 디자인으로 설치 및 교체가 쉬워 고객의 가동 중지 시간과 유지 관리 비용이 줄 어듭니다.
Brother Filtration은 FRP 필터 하우징 2개와 MAX-A 필터 카트리지 23개를 사용하여 고객의 유속 및 순도 요구 사항을 충족할 것을 권장했습니다. FRP 필터 하우징은 내구성과 부식에 강한 고품질 FRP(유리 섬유 강화 플라스틱) 재질로 제작되 었습니다.
FRP필터 하우징은 필터 카트리지를 쉽게 설치하고 교체할 수 있도록 싱글 핸들로 설계되었습니다. 또한 고객의 최대 압력 요구 사항이 1.5bar보다 훨씬 높은 10bar의 최대 압력을 견딜 수 있도록 설계되었습니다.
Brother Filtration은 고객에게 FRP 필터 하우징, MAX-A 필터 카트리지, O-링 및 압력 게이지와 같은 모든 필수 액세서리를 포함한 완벽한 여과 솔루션을 제공했습니다. 솔루션은 클라이 언트 사이트에 전달되었으며 Brother Filtration의 기술 팀은 언제든지 고객을 지원하기 위해 항상 온라인 상태입니다.
결과
FRP 필터 하우징과 MAX-A 필터 카트리지를 설치한 후 클라이언트는 염화 제이철 프로세스에서 상당한 개선을 보았습니 다. 필터는 유체에서 불순물과 오염 물질을 효과적으로 제거하여 고객이 더 높은 품질의 제품을 생산할 수 있도록 합니다.
고객은 또한 필터 카트리지의 쉬운 설치 및 교체 설계로 인해 가동 중지 시간 및 유지 관리 비용이 감소했습니다. FRP 필터 하우징의 부식 방지 및 고압 기능은 고객의 염화 제이철 공정의 혹독한 작동 조건을 견딜 수 있도록 했습니다.
The ocean occupies most of our planet, and desalination has been used more and more widely over the past 20 years. By using reverse osmosis systems, we help desalination plants to do their job and further help more plants to solve the problem of water shortage.
Every chemical plant is inseparable from industrial water filtration systems. Whether it is the purification and filtration of raw materials and final products or the treatment of industrial wastewater and unwanted chemicals generated during the production process, industrial filtration is a top priority.
Most petrochemical industry products are stored in large containers, such as diesel, gasoline, and fuel oil. This type of storage is highly likely to lead to impurities in the products and affect the product quality. Our mission is to offer efficient and reliable filtration systems for the petrochemical industry so that purification is not a big challenge.
The extremely rapid growth of the pharmaceutical industry has created a greater demand for industrial filtration. Whether it’s upstream cell fermentation, purification, or filtration, we can provide the solution. In addition, We are committed to filtration and separation, protecting the reliability and safety of production equipment.
The food and beverage industry is closely related to the daily life and health of each of us. Therefore, we must meet higher standards to filter these products. As your experts, we help you improve product quality, reduce production costs, and safeguard everyone’s health.
Nature itself has the ability to treat wastewater. But with the huge increase in human production and living activities, it can no longer handle such large amounts of wastewater. We, as industrial treatment producers, help nature to share the burden of wastewater treatment.
Industrial wastewater from mining activities contains high volumes of heavy metals, particulates, and residual chemicals. Wastewater must be purified and filtered in order not to pollute our water resources. We help your plant meet wastewater discharge standards.
In order to extract oil more efficiently and conveniently, large amounts of water must be injected underground to ensure water pressure. And since precious water resources are limited, our technology allows wastewater to be purified so that it can be reused.
When it comes to marine filtration, the first scene that appears in people’s is usually the sea or seawater. But marine filtration is more than seawater. A crucial resource on this planet is seawater. Large amounts of seawater are needed to generate fresh water for drinking and irrigation in locations with a lack of fresh water, just as ships sailing on the ocean need a lot of it for ballast water to keep the ship balanced. Marine filtration is not only about the seawater, but also the transported seawater. The ballast water is a kind of transportation of water. The cargo ships load the seawater from one place and discharge it at another port. The seawater traveled with the cargo ship in ballast tanks. This is the point many people will be indifferent about, the filtration before the discharge of the ballast water. People are familiar that we can not drink seawater directly, because it contains large quantities of salt and contaminants. But why do we need filtration for ballast water? it is just the seawater discharge into seawater. With the development of the environmental protection concept and the perfection of the law, we are constrained to filter the ballast…
The science and practice of extracting metals or metal compounds from minerals and transforming them into metallic materials with specific qualities using a variety of processing techniques is known as metallurgy. With the development of technology and the metallurgy industry, the filtration market in this area grows quickly annually. The need for filtration is increasing and the filter equipment is also developing. In the metallurgy industry, the rolling mill coolant and lubricate system need a filtration system. Equipment coolant and lubricating oil need to be filtered to remove contaminants and accomplish recycling in the metallurgical process in order to save input costs. Filtration can help to extend equipment service life and help equipment stay at optimum level. Based on their different filtration needs and characteristic, they have respective suitable filtration elements. For the rolling mill coolant system, continuous filtration is crucial, so the automative self-cleaning filter is a great choice for this system. When it comes to the hydraulic and lubricating system, the most important point is to remove the tiny metal debris and other impurities generated due to thermalization. Depth filter cartridge can be the best choice for this operation, which can effectively eliminate the undesired micro impurities. Brother Filtration,…
The Paper industry has a centuries-old history, our ancients used the traditional way to produce paper, and now we use advanced technology to produce more delicate and high-quality paper for all kinds of uses. The tissue, the printing, publication, and the packaging, all need paper. Behind the pliable and smooth surface of a piece of paper, there are many procedures that need filtration. The starch slurry, which is the primeval form of the paper requiring filtration to improve the quality and eliminate the undissolved starch particles. The exquisite coated paper, you often find in magazines or the first few pages of a book, is processed by the coating technology. The coating paints also need to be filtered. According to the viscosity level, there are different types of filters suitable for low-viscosity and high-viscosity liquids. Water is the basic and key resource for many industries, pulp & paper is no exception. Using a filtration system to filter lakes or rivers’ water is a cost-effective way to do water resources management. Additionally, wastewater can be reused and lawful discharged after filtration. Filtration plays an important role in the pulp & paper industry, infiltration for this field, automative self-cleaning filter is the most…